Qin Wenxin, since joining the company in September 2022, has started to design some simple fixtures. Through practice, he quickly became familiar with the design specifications, parts processing technology, product assembly procedures, etc. in less than 3 months. In December of that year, he dared to challenge himself and took over the first equipment project - CK5572 box bottom riveting equipment.
In the early stage of equipment investment, two people were needed to start the machine to meet the planned production needs of the automatic line. After a period of observation, Qin Wenxin found that there was still a lot of room for improvement in the equipment. Problem 1: The connection between the product and the fixture is too close, which makes it inconvenient to take and put the product, and it needs to be knocked with a rubber hammer to complete this process; Problem 2: The action time of the riveting machine and the waiting time of the turntable are long. The above two problems lead to the low efficiency of this process, and it requires two people to cooperate to complete it. After discovering the problem, Qin Wenxin immediately devoted his energy to solving the problem. In response to the above problems, Qin Wenxin polished the riveting stud points, reduced its diameter and increased its smoothness, and adjusted the program. While ensuring product quality, the action time of the riveting machine and the waiting time of the turntable were shortened. After many tests and effect evaluations, the problem was finally solved.
The equipment has been in use since April 2023, requiring two employees to operate, and the riveting capacity is about 3K. Now, after a series of equipment parts optimization program adjustments, the capacity has been increased to about 5K, and the level of automation has also been improved. It not only meets the production and assembly needs, but also has surplus production in a single shift, achieving cost reduction and efficiency improvement under the premise of meeting the production capacity.
In June 24, Mr. Chen Li, General Manager of Mingmen Locks, visited the workshop and found that the equipment had the risk of damaging the pop-up products after processing. Qin Wenxin took immediate action and started to design an automatic unloading structure. After evaluating multiple design schemes and discussing the feasibility with Manager Liu Dailun, he adopted the method of fixing two profiles to limit the damage of the pop-up products, and finally solved this problem with low cost and high efficiency.
Success is not achieved overnight. It requires long-term accumulation and continuous research. The protagonist Qin Wenxin faces work with a positive and open attitude, dares to do what he wants, constantly innovates products and services, and finally achieves satisfactory results. Isn't this the manifestation of the core value of "open innovation"?
At the same time, Qin Wenxin actively performs his job duties, promotes problem solving to the maximum extent within his duties, does not shirk responsibility or give up when encountering difficulties, and actively seeks the best solution to solve problems. When facing setbacks, he does not give up, but faces difficulties head-on, constantly stimulates his potential, and ensures that the problem is perfectly solved.